MIL-STD-461G Pre-compliance Proposal
MIL-STD-461G Pre-compliance Proposal
| From: | Customer: |
| Absolute EMC Llc14126 Wood Rock WayCentreville, VA 20121absolute-emc.com | |
| Contact: Jason H. SmithEmail: jason@absolute-emc.comPhone: (703) 774-7505 |
Summary of Project
MIL-STD-461G
REQUIREMENTS FOR THE CONTROL OF ELECTROMAGNETIC INTERFERENCE CHARACTERISTICS OF SUBSYSTEMS AND EQUIPMENT
- CE102 Conducted
Emission 10 kHz – 10 MHz
- RE102 Radiated Emissions 10 kHz – 1 GHz
Customer requirements:
- Testing to be performed in a screen room
- Pre-compliant
- Turnkey with training and setup
Summary of System Costs
| RE102/CE102 | |
| Screen Room | |
| Screen Room Instaltion | |
| Spectrum analyzer | |
| Instrumentation | |
| Software, installation, training: | |
| Estimated Shipping: | |
| Package Discount: | |
| Total: | |
Company Profile and Experience
Absolute EMC offers over 20 years of experience in all phases of EMC testing. Working in Technical Applications and Sales for some of the industry's largest manufacturers extends our expertise beyond just testing, becoming experts on the equipment being used. Knowing the ins and outs of the amplifier or receiver is a requirement to meet the standards. With our wide background focused on the EMC industry, we can meet your needs no matter how large or small the requirement.
Knowledge in the following areas:
- EMC Test system design, install & training
- Test software setup and programming
- Emissions and Immunity testing
- Military, Avionics, Commercial, Medical, IT, Automotive
- Test plan, report template, and training documentation development
- Full or Partial Turn-Key system design and integration
- Test-site audit and improvement plans
- Hard to find EMC test equipment and accessories suggestions
- Previous membership & development on many standards committees
Project Details
Setup Diagram
Shielded Chamber
GTEMCELL Ltda shielded chambers are built up as modular construction. Due to individual modules, any size of the chamber can be realized. Big chambers may require an outer supporting structure, or alternatively, the shielding material can be attached directly to the building.
Panels are manufactured of 2,0 mm thickness hot galvanized sheet steel double bordered. The corners are welded RF-tight. The panels are screwed together all around. Rf-shielding is guaranteed by a double-row wire mesh gasket.
A standard door 1x2mt clear opening is supplied with 3 rows of contacts. The floor cover can be fitted to individual requirements. Two ventilation honeycomb panels and 2 technical panels were supplied. We will also supply lighting, electrical distribution, interior lining, air conditioning, control, and data lines in agreement with the user.
Chamber attenuation values (Typ.)
50 dB / 10 kHz magnetic field H
>80 dB / 100 KHz magnetic field H
>80 dB / 100 KHz – 1o MHz electric field E
>80 dB / 100 KHz – 500 MHz PLANE WAVE
>80 dB / 1 GHz – 40 GHz MICROWAVE
Offered Installation
- Shielded chamber L3,6x3WxH2,4m. (12'x10'x8')
- The exact size with a change to allow for future ferrite tile installation will extend on all sides about 3”
- Door dim. 0.9x2.00Mt.,3x gaskets contact rows
- Technical panel with:
- 6x N-N- feed-through connectors
- 6x fiber optics waveguide
- 1" waveguide with cover
- 2x EMI Filter box with: 32A 250VAC monophase, plus 36A 480V three phases+neutral+ground
- The modular floor covered in optional aluminum
- Includes:
- Window indoor,
- 2x LED light kits (4 lights),
- 2x Honeycomb ventilation penetrations,
- 1x multimedia filter panel,
- full installation, and shipping to the USA
| Description | Unit Price | Quantity | Total |
| Modular panels, with flanged M8 Screws and bolts, gasket | 19 | ||
| Option B09L20: Led 20W internal illumination kit N.2 | 2 | ||
| Option: Honeycomb | 2 | ||
Op tion: Multimedia Filter: 2xUSB, 1x RJ45, 1x RS232, 1x DC or 1x HDMI |
1 | ||
| Installation: 2 technicians, 15 days, incl. Accommodations, the customer has to supply air compressed 6 bar for pneumatic tools! | 1 | ||
| Packages: Pallets with FITOQ treatment, Size Approx.3200X1200xH700mm. Ea., | 4 | ||
| Carton boxes: 170x80x65 cm. 22 Kg ea., Tot. Volume =1,78mc.,Weight: 44 Kg. | 2 | ||
| Sea Shipment from Verona warehouse to a USA Port. Approx. To Verify!! | 1 | ||
| Total: |
Equipment Benefits
Spectrum analyzer SSA3021X
- Frequency range: 9 KHz~2.1 GHz
- Resolution bandwidth (RBW): 1 Hz~1 MHz, in 1-3-10 sequence
- Phase noise: Total Amplitude Accuracy: ± 0.7 dB
- Display average noise level (DANL): -161 dBm/Hz (Normalized to 1 Hz (typ.))
- Tracking Generator (TG) is now included
- EMI-SSA3000X – EMI Measurement Kit
LISNNNBL 8226-2
|
Pulse LimiterVTSD 9561 F-N
|
Emission Antennas
VAMP 9243 Vertical rod antenna
- 9 kHz - 30 MHz, BNC
- reduced noise floor
- with mounting nut for AM 9144
- Integrated active amplifier, battery-powered
- offered with Ground plane and MIL-STD bonding kit required for MIL-STD-461F
VULB 9168 – TRILOG Broadband Antenna
- Frequency Range, nominal: 30 MHz - 1 GHz
- Usable Frequency Range: 25 MHz - 2 GHz
- Polarisation: linear, Pattern Type: directional
- Max Power: 10 W Connector: N
- Lightweight, and easy to maneuver
Pre-Amp BBV 9745 - Broadband Preamplifier
- Frequency range (nominel): 9 kHz - 2 GHz
- Noise figure: 5 dB (1.0 GHz)
- Gain: +30 dB, Amplitude flatness: < +/- 3 dB
- 1 dB compression point at input: > -20 dBm (87 dBµV)
- Impedance: 50 Ω, VSWR input / output: < 2 : 1
- Can be connected directly to the antenna or used by Spectrum Analyzer
Tripod AM 9144 Tripod system
- The system is fully modular; the last tripod you even need to purchase
- Extremely stable
- Fully adjustable for unlevel ground
- Purchase new component as you need them
- This system was offered with 2 mast sections. Each can be affixed to the 2 antennae for easy antenna switching.
- No need to adjust hight each time, saving time.
- RA 9215
antenna adaptor used with TRILOG antenna to allow for easy h & V polarization changes speeding the time from visually lining up the antenna.
TekBox Accessories
- Accessories for the better use of the system, offering comb generators to allow for easy setup alterations for troubleshooting.
Software
EMCView
- Offers the convenience of taking measurements, applying corrections, and comparing to limit lines.
- For easy saving recalling and report generation of data.
- As part of the installation, we will be creating tests for MIL-STD requirements.
- Once these test routines are created with limit lines, you can be free to modify and create new tests based on these scans.
Cost Breakdown
| S.No.Product Details | Qty. | List Price | Total |
| 1. Spectrum Analyzer | 1 | ||
| SSA3021XFrequency range: 9 KHz~2.1 GHzResolution bandwidth (RBW): 1 Hz~1 MHz, in 1-3-10 sequencePhase noise: Total Amplitude Accuracy: ± 0.7 dBDisplay average noise level (DANL): -161 dBm/Hz (Normalized to 1 Hz (typ.))Tracking Generator (TG) is now includedEMI-SSA3000X – EMI Measurement Kit | |||
| 2. NNBL 8226-2 | 1 | ||
| V-LISN (9) 150 kHz – 100 MHz, 50 µH + 5 Ohm || 50 Ohm, 70 (100) A, 50 Hz AC 250 V, two path, Mil. Std. 461/462. | |||
| 3. VTSD 9561 F-N | 1 | ||
| Diode Pulse Limiter + 10 dB Attenuation, fuse lamp, input N-female, output N-male. | |||
| 4. VAMP 9243 B | 1 | ||
| Vertical active rod antenna, 9 kHz - 30 MHz, BNC, reduced noise floor, additional ESD-protection in switched-off-state, with mounting nut for AM 9144 and rechargeable battery. | |||
| 5. GP f. 9243 | 1 | ||
| Accessory for VAMP 9243 or VAMP 9243 B: Aluminium-Groundplane, 0.6 x 0.6 m | |||
| 6. ACS 110 f. VAMP 9243 | 1 | ||
| Accessory for VAMP 9243 or VAMP 9243 B: Charger ACS 110 | |||
| 7. MIL461F bonding kit | 1 | ||
| Bonding kit for VAMP 9243 acc. MIL-STD-461F consisting of a BNC cable double-shielded ca. 70 cm, with braid current blocking ferrite in the center, elbow aluminum angle with BNC bulkhead adapter. | |||
| 8. VULB 9168 | 1 | ||
| TRILOG Super Broadband. Test Antenna, (25) 30-1000 (2000) MHz, 10 W, reduced width, diameter < 1.5 m. | |||
| 9. AM 9144 T-08 | 1 | ||
| Glass fiber telescopes for antenna tripod/mast AM 9144, height range adjustable by screw 700-1300mm, 3/8“-thread on top, 55mm shaft to be inserted into a mast foot | |||
| 10. AM 9144 T-05 | 1 | ||
| Glass fiber telescopes for antenna tripod/mast AM 9144, height range adjustable by screw 510-940mm, 3/8“-thread on top, 55mm shaft to be inserted into a mast foot | |||
| 11. AM 9144 M-VA | 1 | ||
| Robust 3-leg-mast foot made of stainless steel with 55mm-inlet | |||
| 12. AM 9144 W-VA | 1 | ||
| Caster wheels and brakes for stainless foot AM 9144 M-VA | |||
| 13. RA 9215 | 1 | ||
| Indexing adapter for fast & precise polarisation change | |||
| 14. BBV 9745 | 1 | ||
| Broadband Coaxial Preamplifier gain max. 30 dB, 9 kHz –2 GHz, low noise floor, N-jack N-plug, improved ESD protection. | |||
| 15. PS 120/12 | 1 | ||
| DC power supply. Primary: Nemaplug 120 VAC 60 Hz. Secondary: DC plug 12 V 300mA. | |||
| 16. TBCG1 | 1 | ||
| Radiating Comb Generator, 100MHz steps | |||
| 17. TBCG2 | 1 | ||
| Comb Generator/Frequency Multiplier, Optional Use with tracking generator of Scope to verify LISN or rod antenna | |||
| 18. EMCView | 1 | ||
| EMCView EMC pre-compliance Software License | |||
| 19. EMCView | 1 | ||
| Software customization performed by Absolute EMC, add MIL-STD limit lines, test routines, and reporting to match the standard. | |||
| 20. Remote tech support and training 00336 | 1 | ||
| Remote tech support and training, onsite and via email, web, phone, 3 days onsite, + 1-year remote support | |||
| 21. Shipping | 1 | ||
| Optional Shipping and Importation costs cover the cost of importing, duties, and shipping to the final destination within the United States. If the selection of equipment changes, this price can be re-quoted quickly. |
Terms and Conditions
Terms (if not specified in the quote)
For Project Consulting Services:
- 50% due with the acceptance of the proposal,
- 30% due before shipping of chamber, and
- 20% due with completion of onsite training within 1 week of chamber install.
- If completion (install and training) cannot be finalized due to customer delays (delayed not the fault of Absolute EMC or equipment manufacturers,) full payment is required 30 days after delivery.
For Long Term Consulting:
- Down payment is required before beginning work
- Customer will be billed for time and expenses each week or month
- Payment due upon receipt of invoice
- See quote or proposal for more information
Purchasing of products in a system:
- If not mentioned in quote 50% payment is required with PO and 20% required before shipping. Final 30% payment is due Net 30% after acceptance.
- Other terms can be evaluated
Conditions for Consulting Services
The Customer is responsible for any lost time or additional expenses that may be accrued to Absolute EMC Llc. but is beyond Absolute EMC Llc. control. Additional expenses include, but is not limited to:
- Having to reschedule a trip after non-refundable tickets are purchased.
- Weather-related delays (expenses only, extra hotel nights, food…)
- Customer equipment not working or not available
- Missing equipment to complete the services
- Access to areas not allowed or delayed, computer availability, software install issues….
- If additional trips/work is required due to any of the above
Expenses are billed at cost. Additional time is billed at $150/hr
Documentation
The Customer will take ownership of any documentation that is created for this project under deliverable after full payment is made. The Customer will have the freedom to publish, use, and manipulate the documents as they see fit. Content in this documentation can be used by the client for the same purpose as the original requirements. Use of the content for other purposes is allowed only if approved in writing from Absolute EMC Llc. All created content such as diagrams, tables, and wording so long as it is not proprietary or trademarked to the Customer, shall remain the property of Absolute EMC Llc.
For documentation edits or additional rework from customer feedback, every attempt will be made to meet the needs in the proposed time frame. If requested additional work is deemed by Absolute EMC Llc. to be beyond the scope of the original understanding of the project, a new proposal or quote will need to be agreed upon between both parties.
Confidentiality
The Contractor (Absolute EMC Llc.) acknowledges that it will be necessary for the Customer to disclose certain confidential and proprietary information to the Contractor in order for the Contractor to perform their duties under this Agreement. The Contractor acknowledges that disclosure to a third party or misuse of this proprietary or confidential information would irreparably harm the Customer. Accordingly, the Contractor will not disclose or use, either during or after the term of this Agreement, any proprietary or confidential information of the Customer without the Customer's prior written permission except to the extent necessary to perform services on the Customer's behalf.
Proprietary or confidential information includes, but is not limited to:
The written, printed, graphic, or electronically recorded materials furnished by Customer for Contractor to use;
Any written or tangible information stamped "confidential," "proprietary," or with a similar legend, or any information that Customer makes reasonable efforts to maintain the secrecy of business or marketing plans or strategies, customer lists, operating procedures, trade secrets, design formulas, know-how and processes, computer programs and inventories, discoveries, and improvements of any kind, sales projections, and pricing information; and Information belonging to customers and suppliers of the Customer about whom the Contractor gained knowledge as a result of the Contractor's services to the Customer.
Upon termination of the Contractor's services to the Customer, or at the Customer's request, the Contractor shall deliver to the Customer all materials in the Contractor's possession relating to the Customer's business.
